The Hakko FR-1418 BGA Rework System is a low cost and flexible system designed
for the alignment and placement or removal of surface mount components. The
FR-1418 provides precisely controlled and repeatable solder reflow profiles.
The system features a unique gantry style construction which allows the PCB
to remain stationary while the head moves to accomplish the X, Y, Z, and Theta
alignment.
The system top heater is a 1000 watt forced convection/ hot gas type and is
integrated into the placement head. The bottom heater is a large area, low mass
infra-red heater that provides fast and efficient heating. Preheaters are available
in 10" x 12" or 20" x 12" configurations.
The optical alignment system uses a CCD camera with a flat mirror and beam
splitting prism for easy alignment of BGA and other area array devices. The
prism provides an "up" view of the component and a "down"
view of the PCB simultaneously. Alignment is a simple as matching the views.
The control system features a powerful microprocessor, non-volatile memory and
four thermocouple inputs.
The system includes a PC with flat panel monitor to operate the
Thermal Analysis and Control software. The software allows thermocouple
graphing and analysis with unlimited recipe storage. Parameters
for the preheat, soak, reflow, and cooling stages of each recipe
are controlled by the software. The software has teach-mode profiling
which uses the thermocouple feedback to automatically set the profile
time. An auto-profiling option is also available. Password protection
maintains process control and guards against operators changing
reflow parameters. Data graphs can be saved as images and include
tools for calculating slope and marking time/temperature data points.
The system is available with manual z-axis control or automated
z-axis with auto optics and light in/out.
Board Handling Capacity:
• 2" x 2" minimum recommended board size
• 14" x 18" maximum recommended board size (larger board
capacity possible with optional fixturing)
• 2" maximum component height
• 0.25" maximum PCB thickness
Component Handling Capacity:
• 0.08" (2.0 mm) square minimum recommended component size
• 2" (51 mm) square maximum recommended component size
• Handles both grid array and leaded type components-BGA, CGA,
QFP, LCC, TSOP, etc.
• 2" maximum component height
• Placement accuracy to ±0.001"